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Chilly Sauce 
Manufacturing
Plant

Worldwide, India is the biggest consumer of chilli. The per capita consumption of chilli is highest in India, and the Indian manufacturers can utilise this trend to diversify their sauces to capture this spice-loving population. Various types of chilli sauces are:

  • Red Chilli Sauce

  • Green Chilli Sauce

  • Chilli Garlic Sauce

  • Habanero Pepper Sauce

  • Mexican Jalapeno Sauce

Market Size of Chilli Sauce

The global chilli sauce market size was valued at more than USD 20 billion.

Ingredients used in Chilli Sauce Manufacturing

  • Green Chilli/Red Chillies/Paste/Puree

  • Salt

  • Spices

  • Flavours, Essential Oils, Oleoresins

  • Vinegar

  • Sugar

  • Pectin

  • Preservatives

High Shear & High Viscosity Mixing Technology
for Chilli Sauce Manufacturing

High-shear mixers or high-shear homogenizers are used to produce standard mixtures of ingredients that do not naturally mix. This industrial machinery disperses, or transports, one phase or ingredient (liquid, solid, gas) into a main continuous phase (liquid), with which it would normally be immiscible. A rotor, together with a stationary component known as a stator, or an array of rotors and stators, is used in a mixing tank containing the solution to be mixed, and in a pipe through which the solution passes, to create shear. A high-shear homogenizer mixer is used to create emulsions, suspensions, lyosols (gas dispersed in liquid), and granular products. It is used in the food, pharmaceutical, adhesives, chemical, cosmetic, and plastics industries for emulsification, homogenization, particle size reduction, and dispersion.

Key design factors in the high shear mixers include the diameter of the rotor and its rotational speed, the distance between the rotor and the stator. 

Chilli Sauce Manufacturing Plant

United Group's Chilli Sauce Manufacturing Plant uses the high shear and high viscosity mixing technology for production of red chilli sauce, green chilli sauce, hot sauces with a smooth, creamy texture and consistency.

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United Group's Chilli Sauce Manufacturing Plant incorporates various equipments as per different capacities. A typical chilli sauce plant that manufactures 250kg of material in 30 minutes, following technology is used:

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  1. Pulverizer

  2. Pulper

  3. Double Jacketed Steamer

  4. Agitator

  5. Bottom Entry Mixer

  6. Inline Homogenizer Mixer

  7. Storage Tanks

  8. Control Panel

  9. Additional pipelines and vessels

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Use of Multi-Mill in Large Scale Chilli Sauce Production

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In large scale production for chilli sauce of more than 500kg in 30 minutes, the capabilities of a standard chilli sauce plant need to be advanced with the use of intensely robust and highly efficient High-Shear Multi Mill. The Multi-Mill increases the plant's efficiency to process high viscosity products at a high speed. 
 

Advantages of Multi-Mill for Chilli Sauce Production:

  • Can Process Capacity 1 Tonne/Hour to 20 Tonnes/Hour

  • The same machinery can be used for multiple applications, simply by changing the workheads

  • 100% Efficiency, ensuring no bypass of product through the homogenization process

  • The material used for making is SS-304

  • 20-40 HP Third-Party Motor

  • Easy to Clean and Maintain

Advantages of United Group's Chilli Sauce Plant

The production of red chilli sauce, green chilli sauce, hot sauce is influenced by multiple factors. Achieving cost-efficient production, satisfying high consumer expectations and delivering a stable & consistent product with adequate shelf life are among the essential requirements of food product manufacturers.
Therefore, with over 2 decades of food industry experience, our team has designed and developed highly efficient, fast, reliable processing plant and production machines for manufacturing of hot sauces and related products.

  • Short Batch Times

  • Consistently High Product Quality

  • Excellent Homogenization

  • Rapid Emulsification

  • User-Friendly Operation

  • Used to Manufacture a Wide Range of Product

  • Stirrer and Dispersion Device with Speed Control

  • Prevention of Lump Formation & Clumping

  • Controlled Dosage Rate

  • Suitable for Highest Viscosities

  • Long-time Stability of Emulsions

  • Fine Particle Size Reduction

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